Clamp the sheet if needed.
Best tool to cut acrylic sheet.
For best results use another tool like the earlier mentioned table saw to cut your acrylic roughly before getting a more exact finish with the router.
Using clamps to hold the sheet to the table makes the process easier.
Guideline 2 use the right bit.
The plastic sheet cutting knife is designed for use on lexan polycarbonate sheets and other plastic materials.
Because of the flexible nature of acrylic sheeting light hand tools like the dremel can be a better option than heavier power tools.
Use scoring knife to cut a narrow groove in the acrylic sheeting.
Acrylic sheet can be cut with many different tools but using a dremel with the appropriate attachments can make the process fairly simple.
Place the acrylic sheet on top of the rigid foam insulation and mark the line to be cut.
You will never get the best results using wood bits to cut acrylic as cutting and chip removal is key.
How to prepare acrylic sheet for work how to cut acrylic.
Routers can be used to cut acrylic for both curved and straight cuts.
Break the acrylic sheet.
Place the line you ve scored directly along the edge of the table.
How to cut acrylic sheet by hand.
Cutting plexiglass to size is a simple process but often leaves the piece with very rough edges.
Scoring preferably works on sheets less than 6 35mm in thickness.
Mark the area of sheet you want to cut.
This will ensure that the acrylic is fastened as solid as possible which will minimize any movement flex or vibration.
Bend the overhang side of the sheet with quick and even motion.
If your project requires the acrylic to have a smoothed edge smoothing must be done after sizing cuts are made.
Place the sheet over hard edge with groove side up.
Install a 7 1 4 plastic cutting saw blade in the circular saw.
We recommend using a bit that is specifically designed for cutting acrylic.
Be sure to use a compressor to keep the sheet in position to avoid chipping and more time needed to polish the cut.
Break the sheet at the scored line by pressing down on the outer edge in a quick motion.
Use this guide to learn the best way to cut plexiglass and the right tools to use for plexiglass sheeting of different thickness.
It features a double bevel scoring edge for clean consistent cuts and a rounded handle that helps fight hand fatigue for comfort and control.